Across International Easy-Retrieve Dry Pressing Die Sets

Across International Easy-Retrieve Dry Pressing Die Sets (Round & Square)

Revolutionary Trapezoidal Split Sleeve Technology

Across International Easy Retrieve die sets feature innovative trapezoidal split sleeve design professionally engineered to solve the persistent challenge of samples sticking to inner sleeve surfaces during pellet pressing operations. This comprehensive collection includes nine configurations: five round cylinder-shaped dies (6mm, 13mm, 25mm, 40mm, 50mm) and four square dies (6×6mm, 13×13mm, 25×25mm, 50×50mm), with maximum pressure capabilities ranging from 3 tons to 100 tons. The revolutionary trapezoidal inner sleeves combined with precision pellet ejectors make sample releasing effortless—transforming what is typically a frustrating, time-consuming process into a simple, reliable operation. Each die set includes three or four trapezoidal inner sleeves that create a tapered geometry, allowing pellets to release cleanly without binding or damage, particularly valuable when working with sticky, soft, or fibrous materials that traditionally adhere to conventional cylindrical sleeve walls. This advanced release mechanism significantly reduces sample loss, prevents pellet deformation during ejection, and dramatically improves workflow efficiency in high-throughput laboratory environments.

Premium Hardened Steel Construction with Precision Tolerances

All Easy Retrieve die sets achieve Rockwell Hardness Rc 62 through premium hardened steel construction, with smaller models utilizing W18Cr4V hardened carbon tool steel and larger models employing Cr12 hardened carbon mold steel for optimal durability under various pressure conditions. Pressing die tolerances are maintained at an exceptional 0.01-0.02mm (10-20 microns) across all configurations, ensuring consistent, reproducible pellet dimensions critical for spectroscopic analysis and material testing applications. The round die models accommodate samples up to 2/3 of sleeve height, while square models allow filling up to 1/3 of sleeve height—these limits are critical for proper pellet formation and safe operation. Each complete die set includes multiple highly polished core dies (two to four depending on model), outer sleeve with trapezoidal inner wall, three to four trapezoidal inner sleeves, support plate or base, push rods, pellet ejector, and assembly accessories. The innovative split-sleeve design maintains the precision and quality of traditional solid sleeves while dramatically improving sample retrieval, making these die sets ideal for XRF sample preparation, pharmaceutical testing, materials research, and any application where efficient, damage-free pellet removal is essential for productivity and sample integrity.

Key Features: 

• Reliable Protection: Covered by a 1-Year Warranty for peace of mind.
• Nine Easy Retrieve Configurations: Five round (6mm, 13mm, 25mm, 40mm, 50mm) and four square (6×6mm, 13×13mm, 25×25mm, 50×50mm) options.
• Trapezoidal Split Sleeve Technology: Innovative tapered inner sleeves eliminate sample sticking and binding.
• Effortless Sample Release: Three or four precision inner sleeves with pellet ejectors make removal simple.
• High-Pressure Capability: Maximum pressures from 3 tons to 100 tons for diverse material hardness levels.
• Premium Hardened Steel Construction: W18Cr4V and Cr12 steels with Rc 62 hardness for exceptional durability.
• Ultra-Precise Tolerances: 0.01-0.02mm (10-20 micron) pressing die tolerance ensures reproducible dimensions.
• Multiple Core Dies Included: Two to four highly polished core dies per set for extended use.
• Prevents Sample Damage: Tapered geometry allows clean release without pellet deformation.
• Complete Die Set Assembly: Includes outer sleeve, inner sleeves, support, push rods, ejector, and accessories.
• Versatile Pellet Geometry: Available in both round cylinder and square shapes for different analytical needs.

Safety and Maintenance

Critical Safety Requirements:

• Always wear protective goggles and safety gear during pressing operations.
• Round Dies: Never fill more than 2/3 of sleeve height.
• Square Dies: Never fill more than 1/3 of sleeve height.
• Never exceed specified maximum pressure for your die size.
• Ensure trapezoidal inner sleeves are properly assembled before pressing.

Maintenance Instructions:

• Clean die sets thoroughly with absolute ethyl alcohol after each use.
• Store in dry box with silica gel to prevent surface corrosion.
• Inspect trapezoidal inner sleeves regularly for wear or damage.
• Ensure all highly polished surfaces remain clean and scratch-free.
• Check that inner sleeve assembly rings function properly (square dies).

Important Notice: Across International is not responsible for any damage caused by misuse, overfilling beyond specified heights, or exceeding maximum pressure specifications.

Need Help? Call 1300 812 450

Specifications

Need Help? Call 1300 812 450

Package Contents

Die Set Components

The section includes:

• 5 Round Die models (SDS6.K, SDS13.K, SDS25.K, SDS40.K, SDS50.K) with their complete component lists.
• 4 Square Die models (SDS6.S, SDS13.KS, SDS25.KS, SDS50.KS) with their complete component lists.

Round Dies - SDS6.K (6mm) Includes:

• Four 6mm diameter cylinder-shape core dies (highly polished hardened steel).
• One outer sleeve with trapezoidal inner wall.
• Three trapezoidal inner sleeves.
• One support plate.
• Two push rods.
• One pellet ejector.

Round Dies - SDS13.K (13mm) Includes:

• Two 13mm diameter cylinder-shape core dies (highly polished hardened steel).
• One outer sleeve with trapezoidal inner wall.
• Three trapezoidal inner sleeves.
• One support plate.
• One push rod.
• One pellet ejector.

Round Dies - SDS25.K (25mm) Includes:

• Two 25mm diameter cylinder-shape core dies (highly polished hardened steel).
• One outer sleeve with trapezoidal inner wall.
• Three trapezoidal inner sleeves.
• One support plate.
• One push rod.
• One pellet ejector.

Round Dies - SDS40.K (40mm) Includes:

• Two 40mm diameter cylinder-shape core dies (highly polished hardened steel).
• One outer sleeve with trapezoidal inner wall.
• Three trapezoidal inner sleeves.
• One base support.
• One push rod.
• One pellet ejector.

Round Dies - SDS50.K (50mm) Includes:

• Two 50mm diameter cylinder-shape core dies (highly polished hardened steel).
• One outer sleeve with trapezoidal inner wall.
• Three trapezoidal inner sleeves.
• One base support.
• One push rod.
• One pellet ejector.

Square Dies - SDS6.S (6×6mm) Includes:

• One 6×6mm core die (highly polished hardened steel).
• One steel sleeve.
• One steel support plate.
• One push rod.
• One steel cylinder pellet ejector.
• One guard ring.

Square Dies - SDS13.KS (13×13mm) Includes:

• One 13×13mm core die.
• One outer steel sleeve with trapezoidal inner wall.
• Four trapezoidal inner sleeves.
• One steel support plate.
• One push rod.
• One steel cylinder pellet ejector.
• One inner sleeve assembly ring (black).

Square Dies - SDS25.KS (25×25mm) Includes:

• One 25×25mm core die.
• One steel sleeve with trapezoidal inner wall.
• Four trapezoidal inner sleeves.
• One steel support plate.
• One push rod.
• One steel cylinder pellet ejector.
• One inner sleeve assembly ring (black).

Square Dies - SDS50.KS (50×50mm) Includes:

• One 50×50mm core die.
• One steel sleeve with trapezoidal inner wall.
• Four trapezoidal inner sleeves.
• One support plate.
• One push rod with detachable handle.
• One pellet ejector.
• One inner sleeve assembly ring (black).

Need Help? Call 1300 812 450